Programmer I

POSITION SUMMARY

Develops detailed design drawings and related specifications according to customer’s engineering sketches and design proposal specifications using various types of computer-aided design (CAD) and drafting software, including CNC programming for Turret Punch Press and Laser Machine utilizing CAD/CAM software.

ESSENTIAL FUNCTIONS

• Analyzes customer’s engineering sketches, specifications, and related data and drawings to clarify design factors (e.g., size, shape, arrangement of parts, etc.).
• Prepares rough layout utilizing CAD software.
• Performs a variety of calculations to compute angles, weights, dimensions, compression, etc.
• Prepares detailed multi-view drawings based on engineering data and standard references.
• Compiles and analyzes test data to determine effect of design in relation to a variety of factors.
• For CNC tasks: generates master programs consisting of laying tool hits on geometry; generating cover sheet, single and multi-plot files; creating G-codes and setup info for turret; creating NC codes and set-up info for laser;
• Works under direct supervision on duties and tasks that are standardized, selecting from a variety of established procedures.
• Resolves routine questions and problems, referring more complex issues to higher levels.
• Applies basic skills in procedures, techniques, tools, materials, and/or equipment, developing advanced Skills through experience.

NON-ESSENTIAL FUNCTIONS

• Perform miscellaneous duties as the job requires or as assigned by management.
• Help in other departments as needed.

SUBORDINATE STAFF

None

EDUCATION/EXPERIENCE

• High school diploma or GED required. Associates degree in CAD strongly preferred.
• Up to 2 years experience as CAD Programmer in a manufacturing environment preferred.
• For CNC Programming, Minimum 3 years experience working as a Turret or Laser Operator.

TRAINING REQUIRED

• ISO-9001:2000 and TL9000.
• OSHA Compliance
• Various Software Instruction as Applicable (2D, 3D, Solid Works, Inventor 4, SDRC, FabriWin, CadKey, Amada CadCam, Etc.)
• Training per HII Training Database Requirements.

SKILLS

• Excellent communication and interpersonal skills.
• Must demonstrate ability to read and follow all work instructions.
• Be able to accurately complete all required daily paperwork.
• Ability to read and interpret simple to complex blueprints.
• Possess good analytical skills.
• Familiar with a wide range of sheet metal manufacturing processes.
• Must have working knowledge of manufacturing quality and safety procedures.

TRAVEL REQUIREMENTS

Very little to none.

WORKING CONDITIONS

• LIFTING: UP TO 40lbs.
• FREQUENCY: Daily

Brake Operator A - Second Shift

POSITION SUMMARY

Run / bend parts on brake press to meet blueprint specifications, keeping up with production schedules and meeting quality requirements. Set-up procedures on simple to moderately complex part runs.

ESSENTIAL FUNCTIONS

• Bend parts utilizing brake equipment, assuring quality and productivity.
• Spot-check quality of work by periodically using measuring equipment and visual inspection.
• May begin to learn set-up procedures on simple to moderately complex parts.
• Keep up with traveler and paperwork flow by logging number of parts run to specification.
• Responsible to know and enforce all safety rules and regulations. Provide suggestions for improvement to safety and quality as they are identified.
• Follow all safety rules and remain safety conscious at all times.

NON-ESSENTIAL FUNCTIONS

• Perform miscellaneous duties as the job requires or as assigned by management.
• Help in other departments as needed.

SUBORDINATE STAFF

None

EDUCATION/EXPERIENCE

• High school diploma, Equivalency (GED), or equivalent work experience required.
• 2 or more years experience as brake press operator required; Amada R-G 80 and Amada FAB III 8025 experience preferred.

TRAINING REQUIRED

• ISO-9000 Implementation
• CNC Programming
• OSHA Compliance
• Departmental training as required

SKILLS

• Ability to understand and follow all instructions given.
• Fill out required paperwork.
• Familiarity with reading / interpreting blueprints.
• Advanced knowledge of brake press operations.
• Familiarity with the use dial calipers, square and various measuring equipment.

TRAVEL REQUIREMENTS

None

WORKING CONDITIONS

• LIFTING: UP TO 50lbs.
• FREQUENCY: Daily

Turret Operator A- Second Shift

POSITION SUMMARY

Set-up and operate turret machines as required to produce various hole patterns in metal to meet production schedule in order to produce sheet metal parts.

ESSENTIAL FUNCTIONS

• Set up turret in press with punch and die according to prints, shim or adjust for correct depth as required.
• Position work holder clamps in proper location according to blueprint.
• Check product for 100% quality.
• Installs and changes out dies as required. Pulls punches and dies from turret and sharpens on grinder as needed to eliminate burrs on the final product.
• Keep up with traveler and paperwork flow by logging correct number of parts run to specifications.
• Work with the quality department to assure all parts are being run to specification.
• Monitors operation of the turret and reports any maintenance needs to management. May perform some minor maintenance tasks on the machines.
• May assist in the training of less experience operators.
• Responsible to know and enforce all Company and Safety rules and regulations, providing suggestions for improvement to quality and safety as they are identified.

NON-ESSENTIAL FUNCTIONS

• Perform miscellaneous duties as the job requires or as assigned by management.
• Help in other departments as needed.

SUBORDINATE STAFF

None

EDUCATION/EXPERIENCE

• High School Diploma, GED, or equivalent work experience required.
• 2 or more years experience operating a turret punch press required, Amada Vipros 3610 and Amada Vipros 357 Queen experience preferred.

TRAINING REQUIRED

• ISO-9000 Implementation
• OSHA Compliance
• CNC Programming
• Forklift Certification
• Departmental Training as required

SKILLS

• Familiar with various models of turret punch presses.
• Must be able to read and interpret blueprints.
• Be able to accurately complete all required daily paperwork.
• Have an understanding of CNC programming.
• Ability to understand and follow all instructions given.
• Possess good interpersonal, communication, and training skills.
• Ability to effectively use and read precision measuring instruments (calipers, micrometers, etc.).

TRAVEL REQUIREMENTS

None

WORKING CONDITIONS

• LIFTING: UP TO 100lbs.
• FREQUENCY: Daily